Elon Musk's SpaceX
was involved in making
3D
printing history at 1:52 a.m. EST today, when its Dragon spacecraft
launched on a cargo mission to the International Space Station for NASA
with a 3D printer in tow. Not only is this the first 3D printer in
space, it will become the
first manufacturing device used
off-Earth. This isn't any off-the-shelf model 3D printer; this printer
had to be specially built to function in a zero-gravity -- or "zero G"
-- environment.
First let's look at the company that made today's historic event
possible and its plans to develop a commercially available 3D printing
production facility on the ISS, and then explore the potential long-term
ramifications for 3D printing industry investors.
The ISS' robotic arm grappling Dragon on a previous cargo mission for NASA. Source: SpaceX.
The sky is no longer the limit for 3D printingMade
In Space is the privately held company that designed and built the 3D
printer that's making history. It was founded in 2010 out of a NASA Ames
Research Center program at Singularity University and is cozily based
at Ames.
The company was founded with the goal of bringing 3D printing --
technically called "additive manufacturing," since the technology
involves building a component layer by layer -- to the space industry.
The founding group is comprised of space veterans (including an
astronaut), 3D printing experts, and several entrepreneurs. Among the 3D
printing specialists is a Bespoke Innovations co-founder who's a
director at
Autodesk (
NASDAQ: ADSK ) . Bespoke was acquired by
3D Systems (
NYSE: DDD )
in 2012; Autodesk makes design software for 3D printing and other
applications, and, in fact, Made In Space used Autodesk's software to
design its 3D printer.
Made In Space's mission started in early 2013 when it was awarded a
Phase 3 Small Business Innovation Research contract with NASA's Marshall
Space Flight Center to provide the 3D printer for the ISS mission. The
project is dubbed the "3D Printing in Zero-G Experiment."
Constructing a 3D printer for a trip to space was no simple task. It
involved more than 20,000 hours of testing of various off-the-shelf and
custom-built 3D printers, and dozens of components. Ultimately, Made In
Space had to design and build an extrusion-based printer from the ground
up to ensure that it would function reliably in microgravity and meet
NASA's stringent safety and operational requirements. The printer was
"ruggedized" to survive launch and the hardware was designed so parts
aren't floating around or moving when they are not supposed to.
Three 3D printers the company built were simulation-tested to see
what the effects of microgravity would be. This was accomplished via
parabolic airplane flights, which produce short periods of
weightlessness. Of course, the 3D printer that would ultimately be
launched into space needed to be NASA-certified. This process involved
subjecting it to a series of tests at NASA's Marshall Space Flight
Center, including electromagnetic interference, vibration, materials
compliance, human factors, electrical, and ISS interface checks.
The 3D printer will print a series of test parts and tools, including
the first item ever manufactured off-planet. Printing won't likely
begin until the end of this year, as there are live rodent experiments
on the ISS that need to take first priority.
The Made In Space 3D printer that's en route to the ISS. Source: Made In Space.
One small step for a 3D printer, one giant leap for 3D printing in spaceMade
In Space will use its findings from this mission to develop a second 3D
printer that will be permanently installed on the ISS. This printer
will be a part of the company's Additive Manufacturing Facility, or AMF.
The equipment for this facility is expected to launch to the ISS in
2015.
Being able to produce spare parts and tools in space will be
tremendously valuable to NASA and astronauts. Currently, NASA has to
launch considerably more parts than any mission will need. After all,
it's not like astronauts can make speedy jaunts to
Home Depot or call a contractor like we earthlings can if we're in need of a quick fix.
This fact illustrates the potential for 3D printing to make life in
space easier and considerably less costly: "Our first 3D printer will be
capable of building an estimated 30% of the parts that NASA has already
needed to repair on the ISS," said Jason Dunn, CTO of Made In Space, in
a press release.
The printer that was just launched into space can produce components
made of ABS plastic, which is the plastic from which Legos are made.
Grant Lowery, Made In Space's marketing and communications manager, told
me by phone this week that the 3D printer that will be part of the AMF
in 2015 will have increased materials capabilities and also a larger
build box than the first-generation printer. Thus, AMF's 3D printer will
surely increase Dunn's 30% figure quoted above. (As to the additional
materials, Lowery wasn't at liberty to discuss this topic.)
Ultimately, NASA's goal is to include 3D printers on space missions.
Beyond the moneysaving and convenience factors, there's the safety
aspect. There's no way even a group of rocket scientists can foresee
every conceivable emergency scenario. So, having a 3D printer on board
to crank out a jerry-rigged fix on space missions could be life-saving.
3D printing in space could kick-start a new space economyOne
of the most interesting facets of the AMF is that Made In Space plans
to make it commercially available. So beyond astronauts, companies
involved in constructing small satellites and independent researchers on
the ISS could also benefit from the AMF. Additionally, beyond servicing
existing businesses, Lowery told me that Made In Space envisions the
AMF as an "incubator for new businesses."
There are also some mind-blowing longer-term possibilities. Lowery
said the company foresees its printers eventually being able to use
asteroid material as feedstock. The benefit is obvious: The entire 3D
printing-in-space process would be self-sufficient, as it would
eliminate the need for feedstock from Earth to be launched into space.
Launching anything into space is a huge expense, as it currently costs
several thousand dollars per pound to put anything from Earth into
low-Earth orbit.
A few companies, such as Planetary Resources and Deep Space
Industries, have recently formed with the goal of mining asteroids.
Scientists believe that asteroids are likely made of all the ingredients
necessary to live in space. The aim of these companies is to supply the
raw materials to support a new space economy.
Self-sufficiency, or at least near self-sufficiency, is a must if
humans are to eventually colonize other planets, such as Mars. Some
people, including SpaceX founder and chairman Elon Musk, believe this
will occur within 20 years.
The sky is no longer the limit for 3D printing... profitsThe
market size for 3D printing could expand in an out-of-this-world way if
3D printing expands to a literal out-of-this-world technology. It seems
safe to say that it's not a question of "if," just "when." NASA is
gung-ho about 3D printing, as is much of the aerospace industry, and
it's already using this amazing technology for various other
applications. Additionally, where there's big money to be had,
innovative entrepreneurs usually step up to the challenge.
According to Wohlers Report 2014, the global 3D printing industry is
expected to grow from $3.07 billion in 2013 to more than $21 billion by
2020; that's greater than a 31% compounded annual growth rate. If and
when -- again, I think it's a "when" -- 3D printing starts being used in
space applications beyond testing, Wohlers' estimates could prove to be
conservative. While we surely won't see an explosion in the use of 3D
printing in space within the next six years, it seems within the realm
of possibility that there could be some significant investments in the
space applications of the technology by 2020.
The bigger 3D printing's market size, the greater the potential
profits in the 3D printing industry. Made In Space is privately held,
which means it doesn't offer publicly traded stock. It's certainly too
soon for any speculation as to what the company's future holds, as we
need to wait to see how well its 3D printer functions in space. If it
functions well, and the company continues to make solid progress on its
mission, it seems likely there will eventually be a public company
tie-in. Going public or partnering with a publicly traded company is
often the best way of raising a considerable amount of capital for
growth purposes. Surely, both 3D printing bigwigs, 3D Systems and
Stratasys (
NASDAQ: SSYS ) , would want a piece of the space action. There are numerous other captivating possibilities.